
UPGRADE (June
2003):
Paul's T-Bar Mod for the Manley Variable Mu® Limiter/Compressor
PURPOSE: To provide a
replacement for the obsolete 6386 tubes in earlier Manley Variable Mu® units or
convert later 5670 units to have the same limiting characteristics of the
original 6386 for smoother operation.
METHOD: To install a
converter board and surrounding modifications to enable usage of two 12BA6 or
6BA6 single pentodes wired in triode mode to take over the duties of a single
envelope dual triode 6386 or 5670 (per channel).
UNITS AFFECTED: Serial numbers for units that will benefit from this update
are (all). See the
Version
Identification page for more info.
INTRODUCTION: The Manley Variable Mu® has been in production for
some years
now and has become an indispensable tool in studios since its inception. These units
operate on the same principle as several top-notch vintage tube limiters, and the original
Manley version indeed used the same 6386 input tube as the Fairchild, Gates, and others.
This tube is the one that actually performs the gain reduction; it, more than any other
component, determines the sonic signature of these units.
HISTORY: The 6386 dual triode was designed as a cascode RF/IF gain-controlled
amplifier, and as such, had many characteristics ideally suited for use as a gain-controlled
audio amplifier. However, it seems this tube was used more in commercial/industrial
applications rather than high volume consumer applications (like in radios and TV’s).
Also, it appears that none of these have been manufactured in recent years. The
combination of these two factors means that present supplies of 6386 tubes are quite
limited, expensive, and in many cases unusable due to poor matching, high noise, or
microphonics (which may not have been issues for the tube’s original intended use). Manley
decided in June of 1996 to begin using a type 5670 dual triode which were
similar, importantly
sharing the same pin-out as the 6386 and available in sufficient quantities to
allow for testing and
matching.
ENTER NEW TUBE TYPES: The 5670 equipped Variable Mu’s were well received,
and retained many of the characteristics that made the original version of
the Variable Mu® popular.
They did sound different than the original, especially when pushed past 6db or
so of limiting. Even
though some people even preferred the new version with the 5670, it was felt
that it would be
worthwhile to give the users the ability to return to the traditional sound without
resorting to use of an
esoteric (or unavailable) tube. We also wanted to furnish an alternative replacement for the 6386 in older
units. The goal was to find a tube that was 1) nearly identical to the 6386 in performance
2) manufactured (or being manufactured) in large quantities 3) able to be retrofitted into
existing units (in the field, if at all possible). This was a tall order, as other available
remote-cutoff dual triodes (such as the 6BC8 and 6ES8) are not close enough in
characteristics to be used as a direct replacement. Enter the 12BA6, which is a remote-cutoff
single pentode. Wired as a triode, this tube has characteristics very close to the
6386 as confirmed by a Tektronix 570 curve tracer, and by A-B listening tests. These
tubes were manufactured in large quantities for use as gain-controlled IF amplifiers in
common radio receivers. The hitch: the 6BA6 (or 12BA6) is a single-section
tube; the 6386 is a dual!

ENTER THE ADAPTER BOARD: So why not use two 12BA6 tubes to replace one
6386? There is enough room inside the unit to accommodate two tubes; the pair will
directly replace a 6386 in an older unit or a 5670 in a newer unit with only minor
modifications. The other advantage to this approach is that the tubes can be tested and
installed as a matched pair. We have numerous examples of 6386’s where the two triode
sections inside do not match each other within a usable range and there is
nothing we can do about it
because the two triode halves are locked inside the bottle. So what we did
was to design a 1"x 2" circuit board that has two sockets for the
6BA6 or 12BA6 tubes
("6" or "12" depending on the heater voltage) that plug in
where the original tube went.
Of special importance in using two single element tubes to replace a dual
element tube is the ability
to match and select very well matched tubes not only for each channel's two
phase-halves, but also for
both channels. This factor alone, especially when considering that there are
really no decent 6386 tubes
left, allows the "T-Bar Mod" units' performance to easily exceed the
older units. There are four major
versions of the stereo Variable Mu® that have been built since 1994, and consequently three different
versions of the adapter boards. Refer to the Identifying the Different
Versions of the
Variable Mu® page
for specific details as to which board you'll need.
INSTALLATION: Version 1 adapter boards require no modifications to the existing
circuitry, only re-calibration. Versions 2, 3, and 4 require minor circuit modifications as well as
re-calibration. Instructions for Version 4 units can be found here.
Location of that page online: http://www.manleylabs.com/techpage/TBAR4.html
We can perform the installation at our Manley Service Center
for a nominal charge,
or it can be done by a technician familiar with repair and modification of audio
gear under our direction.
An audio signal generator and AC voltmeter are also required to calibrate the
unit. Reading the
"Installation Instructions" will give you an idea of the work
involved for the different units.
SOUND COMPARISON: In direct A-B comparisons, the 6BA6/12BA6 version sounds nearly
identical to the 6386. Comparing to the 5670, the 6BA6/12BA6 sounds less "squashed" as the
amount of limiting is increased; consequently, it is possible to obtain more limiting with
fewer artifacts than before. Performance at faster attack times is enhanced
as the 6BA6/12BA6 tubes
can be better matched than before with the dual-triode tubes.
COST AND TURNAROUND TIME: The conversion kit
installation can be done by Paul Fargo in
our Arizona Service Center for $250+ shipping , and includes all necessary parts
and labor plus
re-testing and calibration. This usually takes 2-5 days depending on existing
workload. It is
recommended to schedule in advance with Paul for fastest turnaround. We can
also supply just the kit
with installation instructions for $150 plus shipping (and sales tax as
necessary) for installation in
the field by a qualified technician.
For further info to have us mod your unit or to order this kit, please contact
Paul in our service
department. This is best done by using the form here
on the Service Request Page so he will have all the information at hand he
will need in trying to help you.
| MANLEY REPAIR DEPOT ATT: PAUL FARGO 799 W. Calle Medico Oracle, AZ 85623 USA TEL: +1 (909) 627-4256 x325 FAX: +1 (909) 628-2482 |
Factory address: Manley Laboratories, Inc. 13880 Magnolia Ave. Chino, CA 91710 USA TEL: +1 (909) 627-4256 FAX: +1 (909) 628-2482 |
Location of this page online:
http://www.manleylabs.com/techpage/TBAR.html